HMI and Diagnostics


Easily Monitor your Material Handling System

Realtime360 View provides a reliable, easy-to-use solution for your administrative and maintenance needs and includes the flexibility to monitor multiple panels and systems simultaneously. The diagnostic can monitor all aspects of the automation controls used in your conveyor systems, from motor control panel performance to field device conditions to overall system efficiency.

Key Features


Innovative HMI (human-machine interface) based on CAD layout of your systems provides a user-friendly GUI (Graphical User Interface) that enables easy set-up and operation


Real-time diagnostics of system performance, including diverters, alarms, and event


Easily identify where conveyor jams and other fault conditions occur


Click on scanner location to view performance and history of barcodes scanned


Customize configuration on the fly: set ratios for product flow/conveyor merge point

Inbound System Screenshot

Outbound System Screenshot

HMI & Diagnostics Reporting

Easy adjustment of multiple operational parameters. HMI provides a real-time view of each material handling system.

HMI enables real-time monitoring of all WCS systems allowing adjustment as needed.

Real-time view of WCS systems. Color-coded operational status for easy troubleshooting and quick problem resolution.

Provides easy to understand diagnostics and reports on system performance.

Specific Items Monitored*:

  • Status of each electrical panel (Emergency-Stop, Power and Overload faults)
  • Battery condition from each PLC (Normal, Low)
  • PLC status (Major Faults, Scan Time, Rack Conditions)
  • Air Pressure status from each compressor (Normal, Low)
  • Motor overload status by panel
  • Jams, Full Lines and Emergency-Stop Status by panel
  • Individual Motor Status
  • Individual Full Line and Jam Photoeye Status
  • Individual Emergency-Stop Pushbutton/Lanyard Status
  • Total Cartons Scanned
  • Total Cartons Confirmed
  • Total No-Read Count
  • Total Reject Count
  • Total Re-circulated Count
  • Percentage of Valid Reads

* Realtime360 View is built upon our standardized software platform and tailored to the various systems being monitored. Because it is configured specifically for each application, all functionality described above may not be included in your system.

Let's Get to Work

Schedule a Demo

Meet with a Hy-Tek expert to start planning your journey into automation.

Installation & Support Services

We work directly with you through the planning, installation & beyond to provide the right services at the right time, 24/7, 365.

Related Solutions

Warehouse Execution System