Automation Control System


Reduce manpower demand through Automation

Our Realtime360 Controlâ„¢ provides a PLC platform for controlling and monitoring inputs and outputs (I/O) for various material handling applications. Whether the industrial control system consists of a single motor or hundreds, Realtime360 Controls will provide the right solution for your needs. Available in both discreet and distributed I/O configurations, Realtime360 Controls are easily tailored for most typical industrial automation controls and material handling solutions. This easy-to-expand platform integrates seamlessly with the entire Realtime360 WCS suite, including automatic sortation, host communications, production counting, and our Realtime360 View HMI and diagnostics warehouse software.

Key Features


Provide conveyor controls on the PLC platform for various applications


Standard system supports from one (1) sort destination up to 1000


Interfaces to Realtime360 packages for system status, maintenance, and reporting functions


Functions as a stand-alone system or connects with other PLCs and PC sub-systems


Communicates with third-party WCS and HMI packages


Interfaces and Controls all 24VDC & 48VDC Motorized Roller Ethernet Cards

Network Setup & Connectivity

PLC Specialists

  • Allen Bradley ControLogix, CompactLogix & MicroLogix
    • RSLinx
    • RSView
    • RSLogix 500
    • RSLogix 5000
    • Factory Talk
  • Siemens
  • Square D

Ideal Applications

  • Transportation
  • Accumulation
  • Merge Table
  • Machine Control
  • Gapping
  • Sortation
    • Pop Up
    • Pusher/Plough
    • Swing Arm
    • Sliding Shoe
    • Transfer
    • Swivel Divert
    • 24 VDC
    • Narrow Belt
    • Tilt-Tray
    • Bombay
    • Cross Belt

Communications Options

  • Ethernet
  • Ethernet IP
  • ControlNet
  • As-i Bus
  • ProfiBus
  • Serial
  • Host Interface or Stand-Alone Configurations
  • Conventional or Distributed I/O Architecture

Looking to Scale Your Operations?

Pick and choose key applications to automate.

This introductory eBook discusses crucial warehouse software to help you optimize your warehouse space, reduce inventory costs, increase order fulfillment rates, avoid stockouts, and more. 

Let's Get to Work

Schedule a Demo

Meet with a Hy-Tek expert to start planning your journey into automation.

Installation & Support Services

We work directly with you through the planning, installation & beyond to provide the right services at the right time, 24/7, 365.

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